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Dr. John's Technical Notes |
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By Dr. John Gregory (CEO & CTO CruiseEmail)
E-MAILS ON
HF/SSB |
What
Frequency do you mean ? |
When is Grounding Your Yacht Ever Good?

1. E-MAILS ON HF/SSB WITH PACTOR MODE
|
The operation of sending e-mails on HF/SSB can sometimes be
frustrating, and surely takes time and patience. There are some
objectives which need to be addressed prior to getting or sending
e-mail via SSB.
CruiseEmail has engineering services that specialize in SSB installs, for any type of marine vessel.
RF GROUNDING FOR MARINE VESSELS
Addressing the RF grounding problems that are necessary to perform good and clean signal transmission while sending e-mail and or transmitting other data and or receiving clean clear signals. ►PROBLEMS: ►CAUSES: ►GROUNDING: ►RF
CONNECTIONS: ►COUNTERPOISE
/ RADIALS: ►ADDITIONAL
FILTERING:
►DC
BLOCKING:
2. WHAT FREQUENCY DO YOU MEAN ?
The frequency listed or displayed for a radio station can differ, depending upon the radio receiver, the type of modulation used and how you are demodulating (or modulating) the signal, and the person listing the frequency. This is especially true for high frequency (HF) radios. To help avoid confusion, three terms are used to describe these radio frequencies: assigned, carrier, and window. ►Assigned FrequencyThe assigned frequency is
defined by the International Telecommunications Union Radio
Regulations as "the centre of a frequency band assigned to a
station". In fact, it is the actual radio frequency of the
signal being transmitted and received. This is the most
commonly used frequency designation. ►Carrier FrequencyThe carrier frequency is the frequency of the carrier, or the suppressed carrier of a signal. For many, perhaps most radio signals, the carrier frequency and the assigned frequency are identical. They are identical for AM (dual sideband) signals. They are different for single sideband radios. For maritime HF single sideband transmissions, which are always upper sideband, the assigned frequency is always 1.4 kHz greater than the carrier frequency. The carrier frequency
designation, not the assigned frequency designation, is normally
used in referring to single sideband transmissions. History
partially explains the reason for this. Maritime digital signals, such as narrow band direct printing (NBDP or sitor) or digital selective calling (DSC), are transmitted on an assigned frequency 1.7 kHz above the (suppressed) carrier frequency. Marine weatherfax signals are transmitted on an assigned frequency 1.9 kHz above the carrier frequency. NBDP, DSC and weatherfax radios normally display the assigned frequency. However, if a single sideband radio with a separate decoder unit is used to receive a sitor, DSC or weatherfax signal, it's likely that receiver would have to be tuned to the carrier frequency for the decoder to work properly. The ITU assigned channel
numbers to many single sideband and NBDP frequencies to help
avoid this confusion. However, DSC frequencies, and most
simplex single sideband, NBDP and weatherfax frequencies do not
have channel numbers. ►Window FrequencyThe window frequency is
simply the frequency displayed (on the front panel numeric
display "window") by a particular radio receiver or transmitter.
Depending on the equipment, the window frequency could be
either the carrier or the assigned frequency. Since the window
frequency is dependent upon the equipment used, the term is not
generally used by the USCG. ►Is the frequency listed assigned or carrier? What frequency do I tune my radio to?The USCG tries to use standard convention in its listing of radio frequencies: Single sideband frequencies are generally carrier frequencies; all others are generally assigned frequencies. When the carrier and assigned frequencies differ, we generally list both. Read your radio's instruction manual, or talk to your marine electronics dealer, to learn whether your radio should be tuned to the assigned or the carrier frequency.
3. When is Grounding Your Yacht Ever Good ? ( Written by Capt. Rob McClain, edited for technical content by Dr. John Gregory, CTO CruiseEmail )
January
7, 2009 Well it’s not when you have lost your way in the fog and end up on the rocks, that’s for sure. Where it does come into its own is when it is providing the best earth possible to your electronics and in particular, you’re Single Sideband Radio. If you are planning to venture further than the usual trip across the English Channel or indeed 30Nm or more offshore, and want to remain in contact, then you will probably be looking at installing a long range High Frequency (HF) radio, more commonly known as a Single Sideband (SSB) Radio for your communications. You could be looking at other more modern (and expensive!) options such as Inmarsat, Satellite Telephone or indeed Mini-M after maybe having had a poor experience with SSB radios in the past, but look out, you will be paying through the nose for any pictures and weather forecasts you receive. SSB radios are not an antiquated form of communication by any stretch of the imagination! It may be that you already have an existing SSB radio fitted, but the installation fundamentals have just been overlooked and because of your resultant lack of reception or poor quality signal, you may have given up and are looking at alternatives. Well …… not so fast A good SSB installation will give you very good weather forecasts, reports, faxes, routing, worldwide communication and radio contact with various yachting safety networks all for free; and with the easy addition of a special “PACTOR” modem, you can even get Internet browsing and email at a very affordable level! You might be installing a long range radio system from scratch, maybe with a view to break free from your regular life and sail your dream across the Atlantic to the Caribbean. Good examples of this are the 200 or so yachts that annually compete in the A.R.C. (Atlantic Rally for Cruisers). A race across the Atlantic, from Gran Canaries to St Lucia. These yachts have a daily reporting schedule whilst in transit, where they check-in with their positions (and quite often amusing anecdotes) whilst crossing the ocean in company and relative safety. They utilize their SSB’s to receive weather information to enable them to choose the best route and avoid any nasty surprises. Then once they are safely ensconced in the Caribbean they may check in daily to weather and safety radio nets so they can safely cruise the Caribbean Island chain and keep in touch at the same time.
Well, you would have chosen a high quality transmitter / receiver unit such as the ICOM IC-M710 with an ICOM AT-130 automatic tuner unit. You will have chosen an aerial option (whip, backstay or halyard), a separate dedicated radio battery and charger, and a way of getting the whole system earthed into the ocean such as a grounding plate like the “WonderBar”,DL Lilly, or “Dynaplate. Or, better now the new Ground Shoe, which is much smaller in size, 2 1/2 times the surface capacity and only 2 through rods ,with only 3/8 holes. This New grounding shoe is truly a new design and works even better then old previous models.
Let’s start under the water. For a good earth (assuming you are not steel hulled) you will have to haul the boat to install a grounding plate. It should be installed as deep as possible and as close to the centerline as possible to ensure it’s always covered with water, and when you install it, it should “hang off” of the boat so that the plate has water on all of its faces to maximize its earthling area. Do not bond it to the hull using 5200 between the plate and the hull or you will regret it! If you short cut the grounding process by earthing to the engine block or a keel bolt, you may as well throw the whole lot overboard as the “noise” and interference you will get, will make the radio annoying and maybe unusable. On our boat (a 61ft Oyster sailing yacht called “Talisman”), we chose the Mark VII Wonderbar (21” long x 7” wide x ½” thick) as a grounding plate. The new Ground Shoe by RopeAntenna was not available at this time. This comes with 5 holes, 5 countersunk screws and 5 seals called “WonderSeals” which keep the water out of the boat if installed properly! But now, you need to review and consider the smaller but more efficient Ground Shoe, with only two holes. We basically threw the screws that it came with away, [money wasted] and invested in a 6ft long length of Bronze Silicon threaded stud (the same diameter as the holes in the plate) and cut it into 5 equal 14” lengths using a band saw, cleaning the threads afterwards. Bronze Silicon stud is the best metal for conduction of “earth” and although it’s expensive, it’s not much in the grand scheme of things.
The Bronze Silicon Stud, nut and washer. Expensive but worth it! We also bought an additional 5 “WonderSeals” to complete the install of the plate so that we have a seal on the inside and the outside of the hull. A bit over the top maybe but it’s a good, easy and cheap way to make sure it doesn’t leak. We have just sailed over 5000Nm in 4 months with this install and it hasn’t leaked a drop and the quality of our signal both sending and receiving is fantastic. The longer studs and suspended grounding plate basically enables us to dive on the boat at any stage and remove the plate to clean it. That way we don’t have to haul and we keep our radio performance in peak condition. The plate does tend to clean itself when you transmit on the radio but if you don’t use it for any length of time, it soon clogs up. It is quite common for people to dive on their yachts in the tropics to attempt to keep their hull clean, unless they have a very good antifouling (such as Micron 44 or 66) suitable for that type of water and usage. The antifouling you choose to paint your yacht with is another important point to bear in mind before you attempt to sail to warmer climbs. Unless (of course) you want to haul and re-paint when you get there. Mind you, scrubbing your hull by hand underwater is a good way to combine a swim with a keep fit class!
Next, we have to carefully and accurately drill the holes in the hull to fix and connect the plate to the “inside world” of your yacht. On the waterside of the hull around the holes, it is important to remove any antifouling equal or greater in area to the footprints of the “WonderSeals” so that they can adhere to the hull in a strong and watertight way. You can antifouling the area again after the install but the seals must have a good solid surface to stick to. A Dremmel tool is good for this. The area should obviously be sanded flat before fixing to.
Carefully
drill Holes to suit the grounding plate. Remove the bilge paint
and antifouling from both inside and outside to ensure a good
bond to sound surfaces. It’s normally easiest to drill from the
outside. Have a vacuum cleaner sucking from inside the boat to
catch the mess and stop debris clogging up your limber holes in
your bilge.
Notice that the
antifouling has been stripped back ready to receive the seals
and adhesive. The seals have a donut recess in them to take the
sealant. Placed like this, it allows you to add the sealant with
minimal mess, then just push them up against the hull and
tighten the nuts on both sides. Don’t forget to run some 5200 up
the holes in the hull and around the threads of the studs.
Add the marine
sealant (Use 3M 5200 – permanent bond for best results) to the
seals both inside and outside and tighten the nuts up on both
sides allowing 24hrs to “go off” before fitting the plate and
copper foil strip inside the boat.
The 5 studs and seals are now in place ready to take the plate outside and copper earthing foil inside after the sealant has had time to go off.
Mineral Spirits
can be used effectively to remove excess sealant and to clean
the threads, and your tools. Don’t go too mad though. It doesn’t
matter that you can see some sealant around your seals and
studs. Just a light wipe is all I would suggest. I always worry
that it will affect the “setting” of the sealant if you use too
much.
Outside, the
finished seals are ready to take a couple of coats of
antifouling. Do not paint the studs.
And the finished
thing, ready to take the Grounding shoe. Note the double nuts to
lock the studs in place.
The finished
product. The manufacturer’s countersunk screws are replaced with
14” long Bronze Silicon studs (length depends on the thickness
of your hull) so that the plate can be removed with ease for
cleaning. Also the plate is suspended from the hull to maximize
the surface area for grounding purposes.
This plate is not new and has been re-used over the past 2 years and still going strong. Muriatic acid (The old name for hydrochloric acid (HCl)) is great for cleaning it up like new but wear goggles and gloves, as it’s very corrosive. The plate does tend to clean itself when you transmit on the radio. The ends of
each stud were drilled through and split pins inserted to stop
the final bolts from dropping off. Sectional Diagram Illustrating the Installation of the Grounding Plate, seals and studs:
Copper foil is run to every stud to maximize the use and area of the grounding plate. This plate is purely for the SSB radio. There is a second smaller grounding plate for the electronics, which massively reduces radio interference and noise.
Why foil?
One end of the copper foil is connected directly to the back of the radio unit itself. Fold the foil 2-3 times being careful not to cut yourself (it’s very sharp) and drill it through so you have a good connection. Do not be tempted to earth anything else to this foil.
It is VERY
important that you do not attempt to connect the radio or tuner
or any part of your radio system to earth using a wire no matter
how thick it is. Copper foil is all you should use throughout;
as wire develops a resistance to earth and will severely affect
your whole system.
The other end of
the copper foil is connected directly to the automatic tuner
(mounted in the lazarette in this case) and all of the
electrical connections are covered with a Urethane Seal Coat
aerosol paint to reduce corrosion as much as possible.
Polyurethane Non Conductive Seal Coat to protect connections from the elements.
In between the
radio and the grounding plate we installed a DC Block, which is
simply a couple of one-way diodes to stop any DC voltage looping
around in the system. This dramatically reduces noise in your
radio system.
This DC Block is
specifically designed for marine frequencies and is available
from CruiseEmail.
The foil can be folded neatly to run through the boat but you should avoid scrunching the foil. Staples are useful to hold it in place. Run duck tape over the edges of the foil so that it doesn’t get damaged and also you won’t cut yourself next time you have to work around the foil. Cover the rest of the copper with a thin coat of paint or epoxy to keep it clean and un-tarnished. Do not cut the foil unless you absolutely have to. There is always somewhere else to run the foil. Don’t rush this part. Take your time and you will reap the benefits.
The best and only
wire to use is GTO-15 cable. This wire may not look like much
but it is insulated and can carry 15000 volts. Always clean,
solder and heat shrink any connections.
You will see the
connection of the GTO-15 cable on the top of the tuner. Note the
heat shrink and the application of the Polyurethane Sealer
paint.
The GTO-15 cable comes through the deck via a waterproof deck flange fitting and runs up to the aerial of your choice. There are 3 types of aerials you can have installed on your yacht.
What we use on Talisman is both the halyard aerial which is a new addition, plus the old measured backstay aerial as a backup. The GTO-15 cable comes from the tuner, through the deck flange and up the starboard backstay to a connector where we can choose which aerial to use. Recently Dr.
John, the RF designer of the Rope Antenna has develope even
better way to feed the Rope Antenna or any other type of
antenna. GTO-15 is originally design to power neon lights as in
dinners, and decorations on windows. GTP-15 has and not ever
designed for RF feed line applications. There is no shielding or
any other properties that make GTO-15 a good choice to be used
for RF applications. The Rope Antenna and CruiseEmail
engineering team now uses ¼ inch silver/nickel tinned brad. The
brad is then inserted into high voltage plastic loom that is
used in automotive applications. RF energy is a surface voltage
and the brad give very low RF resistance form the antenna tuner
to the actual antenna. When viewing GTO-15 the size of the
internal wire is less then the size of a straight pin. This RF
antenna feed line can also be purchased from RopeAntenna.com.
You will see
that we are currently using the halyard aerial. The connections
are tin soldered and heat shrunk after being covered with
dialectic paste to prevent corrosion. There is enough slack in
the wires to trim off and re-connect if necessary. We now
replace the GTO-15 with the new brad loom feed line from
RopeAntenna.com.
A
good tip to avoid earthling your hard earned signal out to the
un-insulated backstay is to hold the wire off of the backstay
using plastic tubing and cable ties spaced every 2ft or so.
If you decide to use the backstay aerial option, run the GTO-15 cable up the backstay to immediately above the lower isolator (using the spacers every 2ft), again soldering, coating in dialectic solution and heat shrinking the connections. The wire can then simply be clamped to the backstay itself using a hose clamp or jubilee clip. If you introduce a loop in the wire as shown above, then any dampness will not be encouraged down to the connection itself but away reducing corrosion even more. To finish off,
wrap the whole kit and caboodle in self-amalgamating tape.
Remember that corrosion will quickly reduce the quality of any
system installed on a yacht so you should always endeavor to
make any connections as good as possible even if it does take
extra time. You’ll be glad you did when you come to service or
replace parts.
This photo taken
from the stern looking up to the masthead, shows the halyard
aerial (on the right) attached to a topping lift.
The bottom of the halyard aerial is simply shackled to the pushpit through the eye splice.
We haven’t talked about the installation of additional counterpoise wires in your installation as yet, so here goes. Your system will work without them but if you can be bothered to put in the work, you will certainly reap the benefits. What is a counterpoise? Basically a counterpoise is a springboard for your radio transmission to “bounce off” of into the atmosphere. Good grounding or counterpoise techniques are absolutely necessary for maximum single sideband range. Half of your antenna is your radio frequency (RF) ground. The radiating portion of your antenna needs to see a mirror image of itself before it will send out your SSB signal. This mirror image (called a counterpoise) is created by using a metal surface and seawater as your radio frequency ground plane. Your marine single sideband system will not perform satisfactorily if you don't have a good counterpoise system. Poor counterpoise (ground) equals poor range. This is especially true on lower frequencies where large RF grounds (counterpoise) are required for good range. Of course, for those of you with aluminum hull vessels, your RF ground plane (counterpoise) is your hull, and you'll probably have the loudest signal anywhere in the world. No further RF grounding is necessary for you lucky people. As an extra counterpoise (RF ground) to our ground plate and copper foil, we decided to install additional wires, which connect to the same point as the copper foil on your tuner. This then runs the entire length of the yacht right up to the bow if possible. A capacitive ground system such as this, made up of copper foil run around the hull below the water line, and individual copper strip wires at one-quarter wavelength sections, is one way to achieve a very good ground.
The wire we used
was basically 2 wires separated by plastic (available at most
electrical shops). This allowed us to run two runs of cable at
the same time. We then removed a 1.5ft length from one side of
one of the wires at 37ft down the run from the tuner. These
lengths correspond with the ¼ wave radial lengths required to
match the most commonly used frequencies in the marine industry.
After all of this work, which took about a week to install completely, we popped Talisman back in the water and started to see how she worked. Here is image
downloaded using “ICS Weather Fax” software on a laptop computer
connected to the audio out socket of the SSB radio.
As you will see, the quality is excellent. And you can leave the software on permanently to grab the broadcasts when they are made or set up a schedule to download at the right times of day.
This is the
finished installed radio set hung from the shelf above. It’s
easy to use front end with large LCD display and positive feel
knobs makes using it a pleasure.
The connections are simple and it’s powered by the SSB radio itself. Note the graphite insulators that the wires are run through. These reduce noise and interference even more. I hope that this helps you install or re-install your SSB system so that you start to see the same results that I did. I am a fully qualified MCA Class 4 Master of yachts and have been running yachts professionally for 6 years, having started playing in boats at the age of 6. I have a lot to offer and if I can help you further, maybe with sourcing and sizing a halyard or backstay aerial, or your counterpoise, just drop me a line. You will find me through my web site at www.crew4sail.com. Follow the “Contact Us” link. Here are some additional areas you can look at if needed, to reinforce your knowledge and resources: http://www.RopeAntenna.com. (Link for Grounding Shoe grounding plates.) http://www.marinco2.com (Link for the Dynaplate grounding plates) http://www.sailnet.com/collections/articles/index.cfm?articleid=suelar0175. (A good article on Single Sideband Radios) http://icomamerica.com/ (ICOM’s web site.) http://www.atomvoyages.com/AerialTricks.htm www.cruiseEmail.com (email services) www.ropeantenna.com (SSB halyard antenna) |
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